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Electronic prototype production – from concept to implementation

In the world of modern electronics, prototyping is the foundation of successful innovation implementation.

The key role of prototyping in electronics.

It is at the prototype stage that potential errors can be detected and eliminated before the project moves to mass production. This process also helps optimize costs and adapt the device to real-world operating conditions. In our company, we offer comprehensive support at every stage of electronic prototype production – from designing, through SMT and THT assembly, to detailed testing and X-RAY inspection.

Concept and design – from idea to schematic

The first step in the prototyping process is transforming an idea into a concrete technical design. At this stage, we define device requirements, select the appropriate components, and design electrical schematics. We offer professional electronic design services, assisting our clients with:

  • Selecting the right components for a specific application,
  • Creating schematics and PCB designs tailored to functional requirements,
  • Preparing technical documentation necessary for further production.

PCB design and production

Once the schematics are approved, we proceed to PCB design. The key aspects of this stage include:

  • Optimizing the layout of components and signal traces,
  • Adapting the design to SMT or THT assembly technology,
  • Creating production documentation . Thanks to our experience and access to modern PCB manufacturing technologies, we ensure top quality and precision execution.

Component assembly – SMT and THT

Once the PCB is ready, we begin the component assembly process.

Depending on the specifics of the project, we use:

  • Surface Mount Technology (SMT) – fast and precise assembly of SMD components using reflow technology, ideal for modern, miniaturized systems.
  • Through-Hole Technology (THT) Assembly – durable mechanical connections used in devices requiring increased environmental resistance. Thanks to advanced quality control systems, we eliminate assembly errors and ensure high reliability of soldered connections.

Testing and inspection – quality assurance

Every electronic prototype requires thorough testing to ensure that it meets all functional and quality requirements.

We offer a wide range of testing services, including:

  • Automated Optical Inspection (AOI) – automatic analysis of SMT soldering quality,
  • X-Ray Inspection – verification of hidden connections, e.g., under BGA components,
  • Electrical Testing – checking circuit functionality,
  • Environmental Testing – simulating extreme operating conditions,
  • Functional Testing – verifying the actual performance of the circuit. This allows us to detect potential defects before the mass production stage, enabling their quick resolution and improving product reliability.

Final Assembly – mechanical integration and ready product

After completing testing, the prototype moves to the final stage – final assembly.

This includes:

  • Assembling complete devices,
  • Integrating electronic modules with the enclosure,
  • Conducting final tests before shipping to the client. Our offer includes comprehensive service, ensuring that the client receives a fully functional prototype, ready for further testing or mass production implementation.

Why choose our services?

We are a partner who comprehensively supports clients in executing electronic projects.

With modern technologies and an experienced team, we provide:

  • Complete support – from design to final product,
  • Highest quality SMT and THT assembly,
  • Advanced testing and inspection methods,
  • Fast order processing, even for demanding prototypes. If you have an idea for a new electronic product and are looking for a trusted partner to bring it to life – contact us! Together, we will create innovative solutions that meet your expectations.

Contact us today and start producing your prototype!

+48 506 292 460
novatronik@novatronik.com